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Mining & production management

Safer shifts. More tonnes. Lower cost per tonne.

M2M has looked after mining fleets since our first Newmont contract in 2009, managing equipment, assets and personnel on major African mine sites. Three outcomes, one platform: improve and maintain safety, improve and maintain production, and manage operating costs.

7major mining groups served
3continents
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Loads · shift1,212
Queue at shovel 34.2 min
Brake tests confirmed58 / 58
Blast zoneClear
Haul-road speed compliance · 24 h

Production monitoring in the field

Every load, every cycle, every truck in the pit.

Haul trucks, shovels and crews report position, payload and status in real time, so production is managed on live numbers rather than end-of-shift estimates.

Komatsu haul truck driving up a ramp in an open-pit mineLive · Load and haul
Load and haul analyticsCycle times, queuing at shovels and tonnes moved, tracked per truck and per shift.
Mine crew in safety gear beside an excavator and haul trucksSafety · Personnel
People and machines on one mapCrews, light vehicles and heavy equipment share one live view of the pit.

Safety

Controls that are enforced by the machine, not by a memo.

Measures implemented on numerous open-cast operations across Africa.

Breath-alcohol interlocks

Prevent machine operation if the operator is intoxicated. Result logged against the driver ID.

AI fatigue & behaviour cameras

In-cab DMS warns on fatigue, distraction and phone use; blind-spot cameras protect light vehicles and pedestrians around haul trucks.

Brake-test confirmation

Brake test must be completed and confirmed before the truck is allowed to enter the pit.

Blast boxes

Ruggedised tablets confirm all personnel and equipment are at a safe distance before the blast is authorised.

Personnel visibility

High-visibility vests carry small personal trackers so every person on site is accounted for.

Haul-truck speed management

Zone-based limits with in-cab warnings, speed-control relays and real-time notification of adverse events.

Why it matters

Most pit incidents start in a blind spot or a skipped check.

Blind-spot cameras, proximity alerts and enforced pre-start checks target the two risks behind many open-pit incidents.

A light vehicle crushed under the wheel of a haul truckRisk · Blind spot
The blind-spot problemA haul-truck operator cannot see a light vehicle beside the wheel. BSD cameras and cabin alarms close that gap.
Two mine workers reviewing a checklist in front of a CAT 777D haul truckSafety · Pre-start
Checks that cannot be skippedBrake tests and pre-start checklists are confirmed in the system before the truck may enter the pit.

Production

Load & haul analytics with real-time dashboards.

  • ✓
    Tonnage moved in real timePer truck, per shovel, per shift, with asset utilisation and minimised idling.
  • ✓
    Payload weighingOnboard weighing confirms the tonnes carried on every load and flags under- or overloading.
  • ✓
    Cycle-time improvementAnalyse and compare shift production, time lost at shift change, operator idling and queuing at shovels or tip points.
  • ✓
    DispatchRugged mobile data terminals with real-time truck dispatch, over-speed warnings and route schedules.
  • ✓
    Engine protectionIntegration with engine-protection hardware and maintenance alerts on engine hours.

Operating costs

Analyse, report and prevent.

  • ✓
    Asset utilisationCompare against fleet averages, spot under-used equipment.
  • ✓
    Engine hours & maintenance alertsService on condition, not on guesswork.
  • ✓
    Fuel consumption & idlingSensor-grade fuel data with AI anomaly detection.
  • ✓
    Theft preventionFuel, battery and equipment theft alerts with video evidence.

Built for the pit

Open areas with no 3G/4G? No real-time navigation? Solved.

Wi-Fi offload

Alarm video and snapshots upload automatically when trucks pass Wi-Fi hotspots at the workshop or fuel bay.

Hub-to-hub relay

Devices pass data between each other until one reaches the network, so nothing is lost in the pit.

Satellite fallback

Satellite adaptors keep dispatch and critical alarms flowing on the most remote sites.

Rugged by default

Anti-vibration, water- and dust-proof MDVRs with SSD storage and explosion-proof camera options.

Questions

Common questions.

Which mines use M2M systems?

Newmont (Ahafo South, Ahafo North, Akyem and Suriname), AngloGold Ashanti (Iduapriem), Gold Fields (Tarkwa and Damang), Glencore (Kamoto Copper Company and Mutanda), Nordgold (Lefa), Kinross (Tasiast) and Perseus Mining (Ghana, Ivory Coast and Tanzania).

What safety controls are available for open-pit mines?

Breath-alcohol interlocks, AI fatigue and behaviour cameras, brake-test confirmation before pit entry, blast boxes, personal trackers in high-visibility vests, zone-based haul-truck speed management and blind-spot cameras.

How long has M2M worked with mines?

Since 2009, when M2M signed its first mining contract with Newmont in Ghana. That is 17 years of looking after mining fleets.

Ready when you are

See your fleet the way AI sees it.

Book a live demo on your own vehicles and sites. We will show real events, real video and real savings, not slides.